Preparing airflow intelligence
Calibrating industrial-grade components and rendering the next section.
Client
Vardhman Textiles
Location
Punjab, India
Year
2023
−35%
Yarn Breakage
±2% RH
Humidity Control
60%
Energy Savings
40,000 sq ft
Floor Area
A large spinning mill required precise humidity control (65–70% RH) across 40,000 sq ft of production floor to prevent yarn breakage. Existing evaporative coolers were unable to maintain consistent humidity during peak summer.
Installed Aerotech double-skin air washer units with centrifugal fans, cellulose pads, and recirculating water systems. Humidity sensors with automatic water flow control maintain setpoint within ±2% RH across all zones.
Yarn breakage rate reduced by 35%. Production efficiency improved by 12%. Worker heat stress incidents dropped to zero. Energy consumption 60% lower than equivalent refrigerative air conditioning.
