Preparing airflow intelligence
Calibrating industrial-grade components and rendering the next section.
Client
UltraTech Cement
Location
Rajasthan, India
Year
2024
<30 mg/Nm³
Emission Level
2,50,000 CMH
Airflow Handled
100%
PCB Compliance
80%+
Fan Efficiency
A cement grinding unit was failing pollution control board emission norms with stack dust concentrations exceeding 150 mg/Nm³. The existing dust collection system lacked capacity for the expanded 5,000 TPD production rate.
Supplied and commissioned a complete pulse jet bag filter system with Aerotech centrifugal ID fans handling 2,50,000 CMH of dust-laden air. Ni-Hard impellers specified for abrasive cement dust. Automatic pulse cleaning with sequence timer control.
Stack emissions reduced to below 30 mg/Nm³ — 80% below PCB limits. Plant received clean chit from Rajasthan PCB. Fan efficiency maintained above 80% after 12 months with zero impeller wear issues.
